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CSSBB Sample Questions Answers

Questions 4

Range Charts are the technique used to determine if ______________ are occurring within the subgroups of the SPC Charts.

Options:

A.

Common Causes

B.

Special inspections

C.

Unnatural forces

D.

Special Causes

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Questions 5

Statistical Difference is the magnitude of difference or change required to distinguish between a true difference, brought about by change or improvement, and one that could have occurred by chance.

Options:

A.

True

B.

False

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Questions 6

A Personal Trainer was assessing her workout class participants for their body fat content and had to include data for her analysis. One of the columns listed the range of weight of the people included in the studies. This required plotting a Histogram of the weight of the people assessed for their body fat content. While drawing the Histogram the x-axis contained a certain scale of data. Pick the scale of data that is appropriate for Histograms.

Options:

A.

Ordinal Scale Data

B.

Ration Scale Data

C.

Nominal Scale Data

D.

Interval Scale Data

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Questions 7

Use this data to calculate the Z score. Average oF. 65, Standard Deviation: 3, Upper Spec Limit: 72

Options:

A.

0.27

B.

1.5

C.

2.33

D.

4.12

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Questions 8

Which statement(s) are correct about the DOE Factorial plot output here? (Note: There are 3 correct answers).

Options:

A.

Two factors were operated at 3 levels each

B.

The highest tool age was achieved with metal hardness at high level while keeping the cutting speed at the low level

C.

The design indicated above is a 32 factorial design

D.

The cutting speed and cutting angle are at the low level for the least tool age achieved

E.

All factors had 2 levels in the experiment

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Questions 9

The Waste of Overproduction is defined as ______________________.

Options:

A.

The unnecessary movement of people and equipment

B.

The liability of materials that are bought, invested in and not immediately sold or used

C.

Producing more than the next step needs or more than the customer buys

D.

The extra movement of material

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Questions 10

The Hardware Store ordered ten lawn mower from the manufacturer and just before shipping the manufacturer found one to have a motor that wouldn’t start. For the manufacturer this would be categorized as what type of cost?

Options:

A.

Internal Failure Costs

B.

External Failure Costs

C.

Prevention Costs

D.

Appraisal Costs

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Questions 11

Much of the Six Sigma methodology is used to identify and remove causes for _____________ .

Options:

A.

Process Variation

B.

Material Costs

C.

Excess Inventory

D.

Lost Sales

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Questions 12

Appropriate measures means that measurements are ______________.

Options:

A.

Representative

B.

Sufficient

C.

Contextual

D.

Relevant

E.

All of these answers are correct

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Questions 13

Customers make their decisions based on Features, Integrity (of the seller) Delivery and ___________?

Options:

A.

Color

B.

Expense

C.

Season

D.

None

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Questions 14

A valid mathematical Regression represents all of the characteristics shown except ___________________________.

Options:

A.

The residuals when plotted follow a Normal Distribution

B.

The sum of the residuals is zero

C.

All of the standardized residuals will be within ±3 Standard Deviations

D.

Most standardized residuals are within ±2 Standard Deviations

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Questions 15

A Belt working in a supply chain environment has to make a decision to change suppliers of critical raw materials for a new product upgrade. The purchasing manager is depending on the Belt’s effort requiring that the average cost of an internal critical raw material component be less than or equal to $4,200 in order to stay within budget. Using a sample of 35 first article components, a Mean of the new product upgrade price of $4,060, and a Standard Deviation of $98 was estimated. The Alternative Hypothesis in the above example is?

Options:

A.

The Standard Deviation is equal to $300

B.

The Mean is less than $4,320

C.

The Mean is equal to $4,060

D.

The Mean is less than $4,200

E.

The Mean is greater than $ 4,200

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Questions 16

Screening experiments are the proper choice when a Belt is faced with the situation of highly Fractional Factorial Designs.

Options:

A.

True

B.

False

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Questions 17

For a batch manufacturing process, while assessing short term process variation, which variation category(ies) should one need to focus on? (Note: There are 2 correct answers).

Options:

A.

Variation within consecutive pieces

B.

Variation among consecutive batches

C.

Variation among groups of pieces

D.

Variation among the completed product

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Questions 18

If a process has subgroups for Variable data and the process runs for a long period of time, then the best pair of SPC Charts to use would be an Xbar and _________.

Options:

A.

NP Chart

B.

Individuals Chart

C.

R Chart

D.

C Chart

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Questions 19

What aspects of Measurement Systems Analysis (MSA) studies are applicable when the process used to measure does not damage the part?

Options:

A.

Destructive variable gage R&R and Crossed Study

B.

Destructive variable gage R&R and Nested Study

C.

Nondestructive variable gage R&R and Crossed Study

D.

Nondestructive variable gage R&R and Nested Study

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Questions 20

A Belt rearranged the location of the parts inventory for a rework station locating the most often used parts to be within hand reach of the repair person. This rearrangement resulted in quicker repair times by eliminating one of seven major elements of waste which is the Waste of __________.

Options:

A.

Motion

B.

Conveyance

C.

Inventory

D.

Waiting

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Questions 21

If a Belt needed to model the data for the number of weaves in section of carpet fabric she would use the _____________ Distribution approach.

Options:

A.

Poisson

B.

Extended

C.

Exponential

D.

Weibull

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Questions 22

Choose those characteristics of a Simple Linear Regression (SLR) Analysis that are applicable. (Note: There are 3 correct answers).

Options:

A.

The Correlation Coefficient is always greater than the Regression Coefficient in a SLR

B.

General Regression Analysis deals only with Continuous Data

C.

Non-linear Regressions can explain curvature when with more statistical confidence than Linear Regressions

D.

SLR can help quantify the significance of variation in X that influences the variation in Y via a mathematical equation

E.

A Correlation does not explain causation but a Regression Analysis with a statistically valid mathematical equation does explain causation

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Questions 23

Using this partial Z Table, how many units from a month’s production run are expected to not satisfy customer requirements for the following process?

Upper specification limit: 7.2 Lower specification limit: 4.3 Mean of the process: 5.9 Standard Deviation: 0.65 Monthly production: 450 units

Options:

A.

3

B.

7

C.

10

D.

12

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Questions 24

Measurement __________ is defined as the difference between the observed and the expected values for a given set of data.

Options:

A.

Breadth

B.

Linearity

C.

Range

D.

Bias

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Questions 25

A(n) ________________ has occurred when two inputs have a greater impact on a change in the output than either of the inputs has by itself.

Options:

A.

Dependency

B.

Bimodal reaction

C.

Interaction

D.

Amplified effect

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Questions 26

When a Belt implements an improvement that is automated thus requiring no particular understanding for use he has applied which Lean tool?

Options:

A.

Mistake Proofing

B.

Kaizen Event

C.

5S

D.

None

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Questions 27

Upon completion and validation of an improvement to a process a Belt and the Project Team create a Control Plan that contains which of these?

Options:

A.

Standard operating work description of the process change

B.

Description of the monitoring system in place to assure continued compliance

C.

Summary of the targeted critical metrics for process performance measurement

D.

All of the above

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Questions 28

To establish a sample size that will allow the proper overlap of distributions we do which of these?

Options:

A.

Multiply Alpha by 1.75

B.

Calculate one minus Beta

C.

Calculate Beta plus 2

D.

Multiply Beta by 3

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Questions 29

A Belt has determined that the inventory of repair parts at a rework station can be reduced by 45%. According to Cost of Poor Quality (COPQ) definitions inventory reduction would be considered _______________.

Options:

A.

Soft Savings

B.

COPQ efficiency

C.

Median Savings

D.

Hard Savings

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Questions 30

When one speaks of 20% of something contributing 80% of the affect they are referring to what is known as the _________________.

Options:

A.

Shewhart Example

B.

Pareto Principle

C.

Balance Equation

D.

Connection Principle

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Questions 31

How many experimental runs exist in a Full Factorial and fully randomized design for 5 factors with 2 replicates for the Corner Points and no Center Points? The factors in the experiment are only at 2-levels.

Options:

A.

10

B.

128

C.

256

D.

64

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Questions 32

Appropriate measures means that measurements are ______________.

Options:

A.

Representative

B.

Sufficient

C.

Contextual

D.

Relevant

E.

All of these answers are correct

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Questions 33

The reported Cpk for a process with an average of 104 units, a spread of 18 units and upper and lower specification limits of 122 and 96 units would be?

Options:

A.

0.5

B.

0.89

C.

1.00

D.

2.00

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Questions 34

Calculate the Rolled Throughput Yield of this process using this data.

DatA. unit input: 1450, unit output: 1390, defects repaireD. 320, scrap: 60

Options:

A.

71.33%

B.

72.66%

C.

73.79%

D.

77.93%

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Questions 35

A Lean Six Sigma project is attempting to reduce inventory days. The Process Capability will be monitored as part of the Control Phase to track the sustainability of the improvement.

Which distribution type is best used for performing the Capability Analysis?

Options:

A.

Weibull Distribution

B.

Normal Distribution

C.

Exponential Distribution

D.

Logistic Distribution

E.

Gaussian Distribution

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Questions 36

An ANOVA used across many dependent variables could increase the Beta risk.

Options:

A.

True

B.

False

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Questions 37

In a good Measurement System the most variation will be with part-to-part measurements. What should you do if the majority of variation is associated with the Gage R&R assuming the gage is technically capable?

Options:

A.

Focus on fixing the Repeatability and Reproducibility of the measurement device

B.

Purchase a new machine

C.

Focus on trimming the Part-to-Part variation

D.

Run another MSA test with the machine

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Questions 38

A ___________ is used primarily to track the stability of the average value of a metric of interest.

Options:

A.

NP Chart

B.

Xbar-R Chart

C.

I-MR Chart

D.

C Chart

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Questions 39

It would be more likely than not for a Belt conducting a Regression Analysis to find that the _______________________.

Options:

A.

r2 value is smaller than the absolute value of r

B.

Correlation Coefficient equals r2

C.

Coefficient of Determination is less than r2

D.

Correlation Coefficient equals r divided by 2

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Questions 40

Those people who have a interest in the outputs of a process are known as _____________________.

Options:

A.

Stakeholders

B.

Senior management

C.

Co-workers

D.

Process owners

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Questions 41

Which of these is not a primary cause for Non-normal Data?

Options:

A.

Skewness

B.

Mixed Distributions

C.

Kurtosis

D.

Formulosis

E.

Granularity

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Questions 42

A fundamental rule is that both Standard Deviation and Variance can be added.

Options:

A.

True

B.

False

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Questions 43

Early in a project a Belt will want to begin to identify and evaluate risk factors for the subject process and will therefore begin building a(n) ________.

Options:

A.

FMEA

B.

SIPOC

C.

X-Y Diagram

D.

Team Charter

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Questions 44

What aspects of Measurement Systems Analysis (MSA) studies are applicable when the process used to measure does not damage the part?

Options:

A.

Destructive variable gage R&R and Crossed Study

B.

Destructive variable gage R&R and Nested Study

C.

Nondestructive variable gage R&R and Crossed Study

D.

Nondestructive variable gage R&R and Nested Study

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Questions 45

Which of the items listed do not define what an X-Y Diagram is?

Options:

A.

Created for every project

B.

Based on team's collective opinions

C.

Updated whenever a parameter is changed

D.

Used to show each step in a process

E.

A living document throughout project lifecycle

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Exam Code: CSSBB
Exam Name: Certified Six Sigma Black Belt
Last Update: May 1, 2024
Questions: 300
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