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CSSBB Sample Questions Answers

Questions 4

A normal population has a known variance of 5.9 mm². What sample size would be required to obtain a 95% confidence interval for a mean that is ±0.5 mm wide?

Options:

A.

5

B.

10

C.

64

D.

91

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Questions 5

A team is concerned that the read-write time on their hard drives will be affected by a mandated repair. The team collects data on hard drives before and after they are repaired. To determine the performance differences on each drive, which of the following tests should be used?

Options:

A.

ANOVA

B.

Paired t test

C.

t test

D.

F test

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Questions 6

Which of the following methods can be used as part of product design to prevent component parts from being assembled incorrectly?

Options:

A.

Design for Six Sigma (DFSS)

B.

Design of experiments (DOE)

C.

Tolerance design

D.

Poka-yoke

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Questions 7

A Six Sigma team is reviewing the following data from a 2-sample t-test on Unit 1 and Unit 2 of a product. Variances are not assumed to be equal.

On the basis of this information below, which of the following conclusions would be appropriate to draw from this test?

Options:

A.

Fail to reject the null hypothesis that the means are equal

B.

Fail to reject the null hypothesis that the variances are equal

C.

Reject the null hypothesis that the means are equal

D.

Reject the null hypothesis that the variances are equal

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Questions 8

A bottle-filling operation is required to fill glass bottles with 16–17 ounces per fill. Fill levels are normally distributed. When a customer requested a process capability study, the company sampled 4 bottles every half hour over five 8-hour shifts. The mean fill level for this sample was X̄ = 16.4 and the fill range was 15.9–16.8 with R̄ = 0.6. What is the short-term process capability index for this process?

Options:

A.

0.34

B.

0.46

C.

0.80

D.

1.02

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Questions 9

Which of the following descriptions best defines an organization’s measurement system?

Options:

A.

Established go/no-go gage parameters

B.

Documented sources of variability

C.

A series of reliability tests

D.

The complete process of obtaining measurements

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Questions 10

A Six Sigma program is designed to

Options:

A.

communicate major process changes throughout an organization

B.

define profit in terms of long-term and short-term savings

C.

improve new product design processes

D.

improve processes to minimize defects and variation

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Questions 11

Which of the following actions is a function of a kanban system?

Options:

A.

Signaling a subsequent process that parts are being released

B.

Signaling a previous process that parts are needed

C.

Eliminating the need for demand forecasts

D.

Decreasing supplier lead times

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Questions 12

As DMAIC projects are rolled out to process owners and staff, training needs to focus on

Options:

A.

obtaining top management support

B.

giving instruction on how to plan, administer, and control the work to top management

C.

motivating the staff to higher productivity and quality

D.

providing process owners and staff instructions on planning, doing, and controlling the process

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Questions 13

Based on the ANOVA information shown, how many factors are statistically significant?

Options:

A.

1

B.

2

C.

3

D.

4

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Questions 14

What is the first step in launching a total productive maintenance (TPM) program?

Options:

A.

Obtaining management support for the program

B.

Staffing the maintenance department with skilled personnel

C.

Preparing a complete list of all equipment to be included in the program

D.

Benchmarking the maintenance programs of major competitors

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Questions 15

A commuter wants to determine which of two routes to take to work. If route X appears to have more traffic than route Y, the commuter should test which of the following null hypotheses?

Options:

A.

It takes the same amount of time to get to work by route X as by route Y.

B.

It takes more time to get to work by route X than by route Y.

C.

There is a significant difference in the time it takes to get to work by each route.

D.

There is more variation in travel time getting to work by route X than by route Y.

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Questions 16

Which of the following actions should be taken during the control phase of a project?

Options:

A.

Transferring responsibility to the process owner

B.

Assessing the impact on customer requirements

C.

Providing follow-up of quality function deployment by management

D.

Requiring regularly scheduled stakeholder analysis

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Questions 17

In the factorial design main-effects plot shown, which factor setting gives the lower response?

Options:

A.

Factor A high

B.

Factor A low

C.

Factor B high

D.

Factor B low

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Questions 18

Which of the following symbols is used to denote a sample standard deviation?

Options:

A.

ρ

B.

μ

C.

σ

D.

s

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Questions 19

Which of the following control charts should a manufacturer use to measure the number of products rejected due to nonconformance?

Options:

A.

X-s chart

B.

c chart

C.

p chart

D.

ImR chart

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Questions 20

A team has calculated the following invoice processing time for accounting personnel. What is the employee’s takt time?

Time in the workday: 8 hours

Time for meetings and breaks: 1 hour

Total work time per invoice: 5 minutes

Invoices required: 60 per day

Options:

A.

2 minutes

B.

5 minutes

C.

7 minutes

D.

8 minutes

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Questions 21

A team developed the following plot to compare residuals versus fitted values. On the basis of this plot, which of the following conclusions can be drawn, if any?

Options:

A.

The variances are equal.

B.

The variance is decreasing.

C.

The variance is increasing.

D.

There is insufficient information to draw a conclusion.

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Questions 22

After gathering data from a benchmarking study, the team should develop a gap analysis to

Options:

A.

provide input for organizational change

B.

analyze the causes of critical issues

C.

identify possible causes of the problem

D.

create a critical path for the project

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Questions 23

Which of the following analyses is used to classify observations into two or more groups when there are multiple known groups?

Options:

A.

Discriminant analysis

B.

Factor analysis

C.

Multiple analysis of variance

D.

Principal component analysis

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Questions 24

A healthcare company is preparing to implement a new electronic medical records database system. The IT team has warned management about possible problems that could occur during and immediately after implementation, such as missing patient accounts, missing lab values, and incorrect medication order sets. Which of the following tools should management use to mitigate these risks?

Options:

A.

Failure mode and effects analysis

B.

Waste analysis

C.

Root cause analysis

D.

Pareto analysis

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Questions 25

In a normal distribution, the sum of the deviations of data about the mean approaches

Options:

A.

the geometric mean

B.

the variance

C.

the standard deviation

D.

zero

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Questions 26

A factory worker collected the performance data of a product over the period of one week. A normal probability plot of the data confirmed that the collected data is not normal. The factory worker intends to transform the data to produce a second variable that is normally distributed. Which of the following transformations should be used?

Options:

A.

Fisher transformation

B.

Box-Cox transformation

C.

Lean transformation

D.

Algebraic transformation

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Questions 27

The purpose of the correlation matrix on the roof of a house of quality is to

Options:

A.

resolve conflicting requirements from multiple customers

B.

show what each customer expects from the products

C.

show how quality tools are used in the organization

D.

identify the interrelationships of design features

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Questions 28

Which of the following factors is a consideration in design for maintainability?

Options:

A.

Frequency of scheduled servicing

B.

Product failure modes

C.

Variability of process inputs

D.

Number of customer complaints

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Questions 29

Which of the following tools identifies stakeholders when undertaking a process change?

Options:

A.

Readiness assessment

B.

Value stream map

C.

SIPOC diagram

D.

Process map

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Questions 30

Which of the following elements should a team include in the control plan for a revised process?

Options:

A.

A reaction plan

B.

A cause and effect matrix

C.

Potential improvement opportunities

D.

Projected financial results

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Questions 31

Design of experiments (DOE) trials that are made under identical conditions represent which of the following concepts?

Options:

A.

Robustness

B.

Repeatability

C.

Replication

D.

Reproducibility

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Questions 32

A team should use a prioritization matrix in order to respond effectively to which of the following situations?

Options:

A.

All process variables are equally important

B.

Only a few variables impact the process

C.

Driving and restraining forces need to be understood

D.

Multiple variables might have an impact on process output

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Questions 33

A company can classify certain defects as “worker-controllable” only if the workers are allowed to

Options:

A.

rotate their jobs

B.

participate on cross-functional teams

C.

review and respond to customer complaints

D.

regulate their own processes

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Questions 34

A customer focus group is the most effective way for a company to

Options:

A.

measure customer satisfaction rates

B.

convert customer requirements to product specifications

C.

gain a deeper understanding of customer needs

D.

review customers’ complaints

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Questions 35

A benchmarking team has been formed to conduct studies on various internal processes to determine best practices. Between team meetings, members are responsible for completing which of the following tasks?

Options:

A.

Observing processes and gathering data

B.

Meeting with and updating the sponsor on team successes

C.

Ensuring that the team’s findings are positive

D.

Assisting the team leader in planning the next meeting

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Questions 36

A patient arrives at the clinic at noon and was called into an exam room at 12:43 pm by a nurse for a blood draw. The blood draw tubes were not available in the exam room, so the nurse went to the clinic supply room and found that no blood draw tubes were left. In addition to waiting, which of the following forms of waste were present?

Options:

A.

Inventory

B.

Overproduction

C.

Motion

D.

bottleneck

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Questions 37

Which of the following is the best tool to use to identify the specific tasks needed to complete a project?

Options:

A.

PERT

B.

Activity network diagram

C.

Work breakdown structure

D.

Critical path method

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Questions 38

Once a company has developed metrics for a balanced scorecard, the metrics are used primarily to

Options:

A.

identify growth opportunities

B.

guide improvement activities

C.

measure quality shortfalls

D.

improve productivity

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Questions 39

In measurement system analysis, both the 10:1 rule and the 4:1 rule are based on the

Options:

A.

specification tolerance

B.

process control limits

C.

gage replacement costs

D.

calibration intervals

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Questions 40

Which of the following conditions is a typical organizational roadblock to a Six Sigma program?

Options:

A.

Management uses a data-driven approach.

B.

A team-based model provides the basis for work units.

C.

The program operates independently of the organizational structure.

D.

The organization’s leadership is focused on sustained performance and outcomes.

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Questions 41

In the Theory of Constraints, the performance of a series of interconnected processes is driven by the performance of the

Options:

A.

weakest performing discrete process

B.

strongest performing discrete process

C.

operations staff

D.

scrap or rework rates required by the process

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Questions 42

A project charter should be changed only when the team

Options:

A.

discovers that the scope is too narrow

B.

comes to consensus on the change

C.

takes on new members who bring special expertise to the project

D.

negotiates the change with the sponsor

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Questions 43

The process of requisitioning, ordering, and obtaining purchased material has been causing conflicts among three different departments. Representatives of each department have formed a cross-functional team to do process mapping to define all the elements of the process and to redesign the process as appropriate. The team has reached agreement on the flaws of the existing process based on the analysis of process data and clear process maps. The next logical step would be for the team to

Options:

A.

develop a design of the revised process

B.

collect data to verify the existing process

C.

implement safeguards to error-proof the existing process

D.

report the team’s recommendations to management

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Questions 44

Which of the following tools should be used to gain a clear picture of a business process when trying to find opportunities for improvement?

Options:

A.

Flowchart

B.

Theory of constraints

C.

Pareto chart

D.

SWOT analysis

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Questions 45

Which of the following tools can be used to organize and summarize a large number of ideas?

Options:

A.

Pareto chart

B.

Activity network diagram

C.

Force field diagram

D.

Affinity diagram

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Questions 46

Which of the following criteria should be used to select rational subgroups for control chart sampling?

Options:

A.

Homogeneity within subgroups: High; Chance for differences between subgroups: Minimized

B.

Homogeneity within subgroups: High; Chance for differences between subgroups: Maximized

C.

Homogeneity within subgroups: Low; Chance for differences between subgroups: Minimized

D.

Homogeneity within subgroups: Low; Chance for differences between subgroups: Maximized

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Questions 47

Which of the following tools is used to improve product development, order-processing, and production activities on an ongoing basis?

Options:

A.

Muri

B.

5S

C.

Kaizen

D.

Muda

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Questions 48

Which of the following tools can be converted to a frequency distribution most easily?

Options:

A.

Affinity diagram

B.

Interrelationship digraph

C.

PERT chart

D.

Check sheet

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Questions 49

A process has a specification of 5.2 ± 0.3 and yields the following data:

What is the Ppk of the process?

Options:

A.

0.625

B.

1.250

C.

1.875

D.

2.050

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Questions 50

Using the values shown, what is the process yield?

Options:

A.

0.500

B.

0.625

C.

0.750

D.

0.875

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Questions 51

Which of the following terms is defined as the ratio of value-added time to total lead time?

Options:

A.

Process cycle efficiency

B.

Cycle-time reduction

C.

Return on assets

D.

Return on investments

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Questions 52

During the design stage of a product or service, functional requirements are developed in order to

Options:

A.

establish performance levels

B.

facilitate communication between design and production or delivery

C.

improve development cost estimates

D.

minimize the amount of design rework

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Questions 53

The best time to get stakeholder support and commitment for a project is immediately after the

Options:

A.

pilot project has been implemented

B.

control plan has been developed

C.

project usefulness has been defined

D.

project plan has been documented

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Questions 54

The primary reason for identifying both the internal and external customers of a process is to

Options:

A.

estimate financial costs of meeting customer needs

B.

motivate teams to work more efficiently with the customers

C.

incorporate Lean into the organizational culture

D.

understand how the customers interact with the process

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Questions 55

Based on the chart comparing monthly performance of Facilities X and Y, which facility had the lower value in January and which had the lower value in February?

Options:

A.

January: Facility X; February: Facility X

B.

January: Facility X; February: Facility Y

C.

January: Facility Y; February: Facility X

D.

January: Facility Y; February: Facility Y

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Questions 56

The primary purpose of a statistical process control chart is to

Options:

A.

reduce variation around a target mean

B.

monitor a process and gain knowledge about its performance

C.

detect and correct out-of-specification product

D.

focus attention on process characteristics

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Questions 57

Which of the following examples is considered a continuous metric?

Options:

A.

the highest grade level completed

B.

the number of credit cards issued

C.

A survey scale of 1, 2, 3, 4, 5

D.

The hold time per incoming call

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Questions 58

The best method of reducing resistance to change is to

Options:

A.

send resistant employees to quality training courses

B.

show resistant employees how they will benefit

C.

train resistant employees in the concepts of Six Sigma

D.

promote resistant employees to team leadership positions

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Questions 59

A SWOT analysis should be performed when a company is

Options:

A.

developing the objectives for a strategic plan

B.

starting the strategic planning process

C.

identifying appropriate tactics for implementing the strategic plan

D.

deploying the strategic plan throughout the organization

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Questions 60

During which of the following phases of DSIADV would a Black Belt start developing a process map?

Options:

A.

Define

B.

Measure

C.

Analyze

D.

Design

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Questions 61

According to Deming, which of the following tools should be used to conduct an analytic study rather than an enumerative study?

Options:

A.

t test

B.

ANOVA

C.

Mathematical models

D.

Confidence interval

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Questions 62

Which of the following activities occurs during the Measure phase of a DMADV project?

Options:

A.

Evaluating the results of critical to quality (CTQ) factors from the pilot

B.

Specifying parameters for critical to quality (CTQ) requirements

C.

Linking the requirements to the design features

D.

Determining the capability of the new process

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Questions 63

Which of the following would be considered a barrier to empowerment?

Options:

A.

Rewarding people for learning new skills

B.

Understanding how leadership styles influence motivation

C.

Providing information on a need-to-know basis

D.

Believing that a team can make better decisions than an individual can

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Questions 64

In hypothesis testing, if α = 0.05 and β = 0.10, what is the power of the test?

Options:

A.

0.05

B.

0.90

C.

0.95

D.

10.00

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Questions 65

The top management of an organization resists change and does not want to spend resources on continuous improvement. Which of the following methods should be used first to convince top management that continuous improvement can be effective in the organization?

Options:

A.

Present top management with case studies from other companies that have had success with continuous improvement programs

B.

Hire a consultant with a background in Lean Six Sigma to show top management how impactful such a program can be

C.

Agree to conduct a series of Kaizen blitz events in impactful areas and present results back to top management in 30 days

D.

Establish a Kaizen program plan for the organization and discuss the benefits of pursuing it with top management

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Questions 66

Which of the following Theory of Constraints (TOC) elements is designed to decrease inventory or investment?

Options:

A.

A reduction in work-in-process

B.

A reduction in cycle time

C.

An increase in repeat business

D.

An increase in total sales

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Questions 67

What tool is used to identify relationships that exist between groups of data?

Options:

A.

Tree diagram

B.

Interrelationship digraph

C.

Matrix diagram

D.

Prioritization matrix

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Questions 68

In a team environment, consensus is best defined as a

Options:

A.

majority vote by the team

B.

unanimous vote by all team members

C.

proposal that all team members can support

D.

decision that meets the expectations of all team members

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Questions 69

Which of the following formulas represents the standard deviation of the sampling distribution of the sample mean?

Options:

A.

σx̄ = σ / √n

B.

σx̄ = σ × √n

C.

σx̄ = n / σ

D.

σx̄ = √n / σ

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Questions 70

After a project team completes a gap analysis, the next step is to

Options:

A.

develop improvement goals

B.

communicate the results to management

C.

revise the project’s operational goals

D.

create a value stream map

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Questions 71

A stable, normally distributed process has a mean of 503 and a standard deviation of 4. If the specification is 500 ± 10, with a target of 500, what is the Cpm value?

Options:

A.

0.13

B.

0.58

C.

0.67

D.

0.83

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Questions 72

A Black Belt tells a project team, “For our control charts, we need samples that are as homogeneous as possible and that allow the maximum opportunity for variation between them.” The Black Belt is describing

Options:

A.

a critical parameter

B.

rational subgrouping

C.

inspection sampling

D.

randomness

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Questions 73

An organization should use benchmarking to

Options:

A.

validate a competitor’s process

B.

validate that the current process is operating efficiently

C.

determine what level of process performance is possible

D.

identify how well a process is performing

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Questions 74

If the number of occurrences of a certain event during a defined time interval follows a Poisson distribution, and is constant over time, the amount of time that elapses between occurrences is

Options:

A.

binomial

B.

exponential

C.

normal

D.

lognormal

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Questions 75

Which of the following analytical tools identifies the events that can go wrong, and the appropriate countermeasures for those events?

Options:

A.

Process decision program chart

B.

Prioritization matrix

C.

Interrelationship digraph

D.

Activity network diagram

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Questions 76

If a Six Sigma Black Belt estimates that investing $200,000 in a project will result in a savings of $700,000, what is the project’s return on investment (ROI)?

Options:

A.

0.28

B.

0.35

C.

2.50

D.

5.00

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Questions 77

When managing virtual teams across virtual offices, a quality manager will often question the traditional

Options:

A.

paradigm of workday and workplace

B.

paradigm of quality management

C.

structure of a business organization

D.

concept of training needs

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Questions 78

Which of the following tools should be used to convert a broad goal into increasingly detailed levels?

Options:

A.

Tree diagram

B.

Affinity diagram

C.

Matrix diagram

D.

Interrelationship digraph

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Questions 79

Which design for X involves the team recognizing that limitations may exist with respect to creation of a product?

Options:

A.

Design for cost

B.

Design for manufacturing

C.

Design for maintainability

D.

Design for robustness

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Questions 80

In a one-factor analysis of variance with five treatment groups, the sample sizes are [source text incomplete in the provided prompt]. How many degrees of freedom are there for the error term?

Options:

A.

4

B.

30

C.

34

D.

35

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Questions 81

A credit approval process has a Cp = 1.33 with a mean of 120 minutes and a tolerance of ±10 minutes. What does the short-term standard deviation have to be in order to achieve a Cp = 1.67?

Options:

A.

1.00

B.

1.25

C.

2.00

D.

2.50

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Questions 82

Which of the following performance measures in a balanced scorecard would have KPIs that are considered predictors for the metrics related to employee satisfaction, absentee rate, and employee turnover rate?

Options:

A.

Financial perspective

B.

Customer perspective

C.

Internal business processes perspective

D.

Learning and growth perspective

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Questions 83

Using the provided data, what is the calculated value?

Options:

A.

4.92

B.

5.37

C.

6.14

D.

6.89

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Questions 84

A Six Sigma Black Belt is using the RACI matrix and needs to make a major decision for the current project. Which of the following stakeholder groups is not necessary?

Options:

A.

Responsible

B.

Accountable

C.

Consulted

D.

Informed

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Questions 85

A process improvement team needs to determine whether there is a sufficient cost-benefit to warrant continuing a machine rebuild effort. Which of the following tools should the team use to make this decision?

Options:

A.

Contingency table

B.

Paired comparison

C.

Control chart

D.

Prioritization matrix

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Exam Code: CSSBB
Exam Name: Certified Six Sigma Black Belt
Last Update: Apr 14, 2026
Questions: 285
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